COAL FIRED BOILER
CONTROL SYSTEMS
COAL FIRED BOILER
CONTROL SYSTEMS
Boiler Systems
In 2007, we designed a control system to increase the efficiency of Coal fired Boilers and reduce Coal consumption and a control system that maintains a constant pressure during loading and non loading times. We have installed in excess of a 160 of these systems throughout South Africa and neighbouring countries.
We also:
- Inspections of Boilers – Mechanical and Electrical
- Inspections of Condensate Return steam lines
- Survey and reporting on efficiency
- Modifications to existing Electrical systems
- Installation of new Boiler systems onto new or existing Coal Fired or Oil fired Boiler Systems
- Modifications to Guillotine Doors (Automatic or Chain system conversions)
- Continuous O2 or CO2 monitoring results in controlled gas emissions
- Coal consumption and steam to coal ratio
Advantages of a Control System:
- Boiler capacity, steam pressure is improved and the Production efficiency is increased / enhanced.
- Fuel savings are achieved up to 22% on mechanically sound installations, and up to 31% on installation where our rectifications were implemented.
- Variable speed drives yield a savings of 35-45% in absorbed electrical compared consumption to existing damper controlled draught systems.
- Marked reductions in operating noise levels within the boiler house are achieved.
Boiler Systems
In 2007, we designed a control system to increase the efficiency of Coal fired Boilers and reduce Coal consumption and a control system that maintains a constant pressure during loading and non loading times. We have installed in excess of a 160 of these systems throughout South Africa and neighbouring countries.
We also:
- Inspections of Boilers – Mechanical and Electrical
- Inspections of Condensate Return steam lines
- Survey and reporting on efficiency
- Modifications to existing Electrical systems
- Installation of new Boiler systems onto new or existing Coal Fired or Oil fired Boiler Systems
- Modifications to Guillotine Doors (Automatic or Chain system conversions)
- Continuous O2 or CO2 monitoring results in controlled gas emissions
- Coal consumption and steam to coal ratio
Advantages of a Control System:
- Boiler capacity, steam pressure is improved and the Production efficiency is increased / enhanced.
- Fuel savings are achieved up to 22% on mechanically sound installations, and up to 31% on installation where our rectifications were implemented.
- Variable speed drives yield a savings of 35-45% in absorbed electrical compared consumption to existing damper controlled draught systems.
- Marked reductions in operating noise levels within the boiler house are achieved.
Savings
- With the installation of all CAL systems wear, tear and maintenance costs of combustion equipment is reduced.
- Longer service intervals due to controlled (combustion) thermal inputs.
- Operation friendly with minimal operator input resulting in less error.
- Optimal Turn down ratio in excess of 4:1
EXISTING INSTALLATIONS
Our installations throughout Southern Africa include the following industries:
- Wine
- Paper Milling
- Food Additives and Spreads
- Food Processing
- Injection Moulding
- Mining
- Brick Manufacturing
- Poultry Processing
- Textile
- Juice Concentrate
- Margarine and Oils Processing
SAVINGS
- With the installation of all CAL systems wear, tear and maintenance costs of combustion equipment is reduced.
- Longer service intervals due to controlled (combustion) thermal inputs.
- Operation friendly with minimal operator input resulting in less error.
- Optimal Turn down ratio in excess of 4:1
EXISTING INSTALLATIONS
Our installations throughout Southern Africa include the following industries:
- Wine
- Paper Milling
- Food Additives and Spreads
- Food Processing
- Injection Moulding
- Mining
- Brick Manufacturing
- Poultry Processing
- Textile
- Juice Concentrate
- Margarine and Oils
- Processing
